Detailed Product Description

        This line washes and cleans the recycled PET bottles, such as the mineral water bottles, pesi bottles, oil bottles, etc. The clean flakes can be used to produce the polyester staple fiber, PET  strap band, granules, PET transparent film and sheets, etc. The top class flakes can be used to mould the bottles again. We had exported this line to Russia, Ukraine, Romania, Egypt, Malayia, Vietnam, Uzbekistan, etc, for more than 20 lines since last 5 years.

      We also are chemical fiber producer, every year we import about 40, 000 tons flakes from all over the word. So we can sign a flakes sell back with our clients.

Brief introduction of the individual equipment:

1.       Bale opener  (Option) 

Open the baled PET bottles into individual bottles, controlled by inverter

2.        Belt conveyer   

    
Transporter with frequency control, to adjust speed to requirements of line.

3.       Pre-washing machine  

 Three functions: firstly,Peeling the 90% labels and 50% caps  of the bottles by cold water, Secondly, clean the bottles convenient for manual sorting. Thirdly, it will be more efficient to increase capacity of the crusher.

4.       Manual sorting conveyer

    The belt length is 6 m, the workers separate different color bottles and non-PET materials.  Its equipped with the metal detector.

5.       Crusher    

    This crusher is designed for wet crushing. It is equipped with eight rotating and four stationery knives. It's  with standard sieve size of 16mm and spare grid of 14mm(customerized).

6.       Screw conveyer 

    
    Transport flakes to the hot washing.

7.       Hot water washing chamber    

    Remove the labels, dirt and other residues by hot water. Overflow them on top of washing chamber.

8.       Friction washing tank     

  
      The flakes are efficiently cleaned insight inclining drum with high speed.Flakes are rubbing against each other as well as against the rotating auger. The auger moves the flakes forward and clean rest remain of dirt.

9.       Floating washing tank  

      Flotation/sink tank separates the material according their density. PET sinks to the bottom   PE and  PP float on the top and are moved by rotating shovels to side of washing tank. a small screw conveyor takes them out.

10.    Centrifugal dryer       

      The wet flakes are dewatered in horizontal centrifuge. Flakes are dried to 2.5% of humidity. Usually the flakes can be used for fiber production.

11.    Drying bunker(Optional)    

      Drying the flakes by electricity of 48kw, 2000L storage silo has fan blower conveyor filling station to the big bags

12.    Electrical control cabinet

     Whole line is controlled via two main control boxes and two panels. Switch to each machine on the panel, plus frequency control display.

13. PVC detector (optional)

     Detect the PVC flakes from PET flakes with temperature to 200 Centigrade.

Technical data:

Maximum in feed capacity: 1, 2000 kg/h(CL-1000), 2,400kg/hr(CL-1000)

Average output of clean flakes: 1,000 kg/hr(CL-1000), 2,000kg/hr(CL-2000)

Installed power: 200 kW(CL-1000), 350kw(CL-2000)

Real power consumption: 140 kW(CL-1000), 200kw(CL-2000)

Water consumption per 1 ton: 5 tons(can be circulated)

Operating staff(three shifts):

Day shift (loading and unloading containers & trucks): 4-5 persons

Afternoon shift: 3 persons

Night shift: 3 persons

Delivery conditions:

From placing the order and receiving deposit: 80 days(CL-1000), 100days(CL-2000)

Installation time: Within 15 days